Production cells

Production cells designed around your process

A well-designed cell means fewer unnecessary movements, a shorter cycle time and safer work. We design workstations and complete cells from scratch or rebuild existing ones – and supply all the equipment.

A production cell is more than a few machines placed side by side. What matters is the sequence of operations, distances, how material is fed in and finished parts are taken away, and how a person works at the station over a whole shift. Layout mistakes show up every day: in cycle time, in operator fatigue and in the number of errors.

We design cells for a specific product and volume. We take future changes into account – new variants, growing orders, the option to automate further steps. This way the investment doesn’t become outdated after a year.

Scope of work

What we do

  • Process analysis: takt time, operation times, bottlenecks, material flow.
  • Cell layout design (2D/3D) based on ergonomics and lean principles.
  • Selection of machines, tools, tooling and fixtures.
  • Design and supply of workbenches, flow racks, lighting and power supply for workstations.
  • Workstation organisation: poka-yoke, marking, standardised work.
  • Assembly, commissioning and handover of the cell to production.
Benefits

Benefits

  • Higher output from the same floor space and staffing.
  • Fewer errors and complaints thanks to simpler, repeatable work.
  • Workstations that meet health and safety and ergonomic requirements.
Deliverables

What you get

  • A report analysing your current process, with cycle time and losses calculated.
  • Cell layout design (2D drawing, optional 3D visualisation).
  • Equipment specification with a quotation.
  • An implementation schedule that limits downtime of current production.
  • A ready, commissioned cell with workstation instructions.
FAQ

Production cell FAQ

In most cases, yes. We plan the work in stages or for weekends and planned downtime.

Yes. We design manual, semi-automatic and automated stations.

Send us a description of your process or photos of your current workstations – we will show you what can be improved.

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